Kawasaki ZX400-H2 manuels

Kawasaki ZX400-H2 Manuel d'utilisateur (208 pages)

marque: Kawasaki | Catégorie: Motocyclettes | Taille: 29.25 MB |

Anglais

Table des matières

Final Drive

2

""

2

Before Servicing

4

GENERAL INFORMATION 1-3

5

Model Identification

6

ZX400-H2

7

Torque and locking Agent

9

(one bolt only)

10

GENERAl INFORMATION 1-11

11

1-12 GENERAL INFORMATION

12

3 'I

13

1-14 GENERAL INFORMATION

14

View Looking at Front

14

GENERAL INFORMATION 1-15

15

"'"--'

16

1 200 :t 50 r/min (rpm)

20

FUEL SYSTEM 2-5

21

Throttle Grip and Cables

21

Surge Tank

22

Element Cleaning

23

Service Fuel Level Adjustment

24

FUEL SYSTEM 2-9

25

Carburetor Removal

25

Carburetor Inspection

25

2-10 FUEL SYSTEM

26

Fuel Pump and Filter

26

FUEL SYSTEM 2-11

27

Fuel Tank

27

Radiator:

30

Cap relief pressure

30

3-4 COOLING SYSTEM

31

Coolant Flow Chart

31

Coolant Draining

32

1. Pressure Tester

33

2. Adapter

33

COOLING SYSTEM 3-7

34

Radiator and Radiator Fan

35

COOLING SYSTEM 3-9

36

3-10 COOLING SYSTEM

37

Thermostat

37

--, p. ~

40

4-4 ENGINE TOP END

41

ENGINE TOP END 4-5

42

4-6 ENGINE TOP END

43

ENGINE TOP END 4-7

44

Cylinder Head Cover

45

ENGINE TOP END 4-9

46

Camshaft Chain Tensioner

46

4-10 ENGINE TOP END

47

Camshaft

47

ENGINE TOP END 4-11

48

4-12 ENGINE TOP END

49

Rocker Arm, Rocker Shaft

50

4-14 ENGINE TOP END

51

Cylinder Head

51

ENGINE TOP END 4-15

52

Valve Clearance Adjustment

52

"'--'

53

ENGINE TOP END 4-17

54

2. Angle of Cutter

55

3. Cutter

55

ENGINE TOP END 4-19

56

"-'

56

4-20 ENGINE TOP END

57

Cylinder, Pistons

57

ENGINE TOP END 4-21

58

1. Thickness Gauge

59

Carburetor Holders

60

CLUTCH 5-1

61

5-2 CLUTCH

62

5-4 ClUTCH

64

Clutch Release Lever Removal

65

5-6 CLUTCH

66

CLUTCH 5- 7

67

5-8 ClUTCH

68

Engine Oil Flow Chart

72

1. Upper Level

75

2. Lower Level

75

Oil Pan

76

Oil Pump

77

Oil Hose

78

Oil Cooler

78

Oil Pressure Measurement

79

Oil Pressure Measurement

79

T able of Contents

80

Special Tool

82

Engine Removal/Installation

82

0 "

85

Crankcase

90

Crankcase Assembly

90

Lower Crankcase

91

Crankshaft/Connecting Rods

92

Crankshaft Installation

92

Connecting Rod Installation

93

Insert/Crankpin Clearance

94

Standard: 0.031 -0.059 mm

94

Service limit: 0.10 mm

94

Crankshaft Side Clearance

96

Standard: 0.05 -0.20 mm

96

Service Limit: 0.40 mm

96

Transmission

97

3. Steel Balls

98

1. Gear

98

2. Shaft

98

3. Dowel Pin

100

4. Cam Mounting Bolt

100

Table of Contents

101

9-2 WHEELS / TIRES

102

Exploded View

102

WHEELS / TIRES 9-3

103

Specifications

103

Service Limit

103

9-4 WHEELS / TIRES

104

Special Tools

104

Wheels (Rims)

105

9-6 WHEELS / TIRES

106

WHEELS / TIRES 9-7

107

9-8 WHEELS / TIRES

108

Tire Air Pressure Inspection

108

WHEELS / TIRES 9-9

109

9-10 WHEELS I TIRES

110

Speedometer Gear Housing

111

10-2 FINAL DRIVE

113

FINAL DRIVE 10-3

114

Drive Chain

115

Lubrication

116

Sprocket, Coupling

117

C. Engine Sprocket Cover

117

A. Engine Sprocket

117

FINAL DRIVE 10-7

118

Sprocket Teeth

118

BRAKES 11-3

121

11-4 BRAKES

122

BRAKES 11-5

123

Brake Fluid

123

11 -6 B RAKES

124

BRAKES 11-7

125

Calipers

126

BRAKES 11-9

127

11-10 BRAKES

128

BRAKES 11-11

129

11-12 BRAKES

130

BRAKES 11-13

131

11-14 BRAKES

132

BRAKES 11-15

133

"'

138

Front Fork

139

B. 5 Marks

139

SUSPENSION 12-7

140

12-8 SUSPENSION

141

A. Outer Tube

141

A. Fork Top Bolt

141

SUSPENSION 12-9

142

12-10 SUSPENSION

143

SUSPENSION 12-11

144

Rear Shock Absorber

144

Scrapping

145

SUSPENSION 12-13

146

Tie-Rod, Rocker Arm

147

SUSPENSION 12-15

148

@"'

150

Steering

152

Steeri ng Stem

153

2. Adapter: 57001 -1092

154

Steering Stem Bearing

155

14-2 FRAME

157

FRAME 14-5

160

Side Covers

161

FRAME 14-7

162

15-2 ELECTRICAL SYSTEM

164

Precautions

164

*.. ~ .--".

165

Parts location

166

>"'

167

ELECTRICAL SYSTEM 15-9

171

Special T 0015

171

15-10 ELECTRICAL SYSTEM

172

ELECTRICAL SYSTEM 15-11

173

Charging System

173

15-12 ELECTRICAL SYSTEM

174

ELECTRICAL SYSTEM 15-13

175

15-14 ELECTRICAL SYSTEM

176

ELECTRICAL SYSTEM 15-15

177

Ignition System

178

ELECTRICAL SYSTEM 15-17

179

15-18 ELECTRICAL SYSTEM

180

ELECTRICAL SYSTEM 15-19

181

Electric Starter System

182

ELECTRICAL SYSTEM 15-21

183

15-22 ELECTRICAL SYSTEM

184

1 .Commutator Segment

184

2. Diameter

184

ELECTRICAL SYSTEM 15-23

185

ELECTRICAL SYSTEM 15-25

187

Lighting System

187

15-26 ELECTRICAL SYSTEM

188

ELECTRICAL SYSTEM 15-27

189

Radiator Fan System

189

15-28 ELECTRICAL SYSTEM

190

ELECTRICAL SYSTEM 15-29

191

Fuel Pump

191

15-30 ELECTRICAL SYSTEM

192

Meters, Gauges

193

15-32 ELECTRICAL SYSTEM

194

ELECTRICAL SYSTEM 15-33

195

15-34 ELECTRICAL SYSTEM

196

Junction Box

197

ELECTRICAL SYSTEM 15-37

199

Electrical Wiring

199

16-2 APPEN DIX

201

APPENDIX 16-3

202

Troubleshooting Guide

203

APPENDIX 16-5

204

16-6 APPENDIX

205

APPENDIX 16-7

206

General Lubrication

206

Standard Torque Table

207

Units of Speed:

208

5(OF+40)

208

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