Kawasaki NINJA 650R Manuel d'utilisateur

Ninja®650RER-6fER-6f ABSMotorcycleAssembly & PreparationManual

8 ASSEMBLYLeft Switch Housing•Connect the left switch housing connector tothe starter lock-out switch on the clutch leverassembly.A. Clutch Lever Assy

ASSEMBLY9•Install the left bracket on the lower left sideof the engine with the flanged bolts (D = 6, L= 14) (2) with non-permanent locking agent,and

10 PREPARATIONA.Socket Bolts (D = 5, L = 20) and PlasticWashers (D = 5.3)B.Upper Center FairingC.WindshieldBrake Disc Cleaning•Clean the front and rea

PREPARATION 11A. SeatB. Seat LockC. Ignition KeyD. Insert•Turn the key clockwise while pulling the rearend of the seat.•Remove the seat backward.•Run

12 PREPARATION•Place the electrolyte container upside downwith the six sealed cells into the filler portsof the battery. Hold the container level, pus

PREPARATION 13CAUTIONOnce the strip of the caps [A] is installedonto the battery, never remove the caps,nor add water or electrolyte to the bat-tery.N

14 PREPARATIONWARNINGNever reuse old brake fluid.Do not use fluid from a container thathas been left unsealed or that has beenopen for a long time.Do

PREPARATION 15A. Rear Brake Fluid ReservoirB. Upper Level LineC. Lower Level Line•If the fluid level in the reservoir is lower thanthe lower level lin

16 PREPARATIONA. Hold the brake pedal applied.B. Quickly open and close the bleed valve.C.Release the brake pedal.•When air bleeding is finished, chec

PREPARATION 17A.Socket Bolt (D = 5, L = 16) and PlasticWasher (D = 5.3)B.Right Side CoverC. Stopper•Loosen the locknut at the middle of the clutchcabl

ForewordIn order to ship Kawasaki vehicles as effi-ciently as possible, they are partially disassem-bled before crating. Since some of the mostcommonl

18 PREPARATIONA. 25a35 mm (1.0a1.4 in.)•If the drive chain is too tight or too loose, ad-just it so that the chain slack will be within thestandard va

PREPARATION 19A. Cotter PinB. Turning Clockwise•Bend the cotter pin over the nut.A. Cotter PinB. NutWARNINGIf the rear axle nut is not securely tight-

20 PREPARATION•Open the fuel tank cap, and check for debrisin the fuel tank.•Fill the fuel tank with one gallon or four litersof unleaded gasoline. Us

PREPARATION 21A. Dust CoverB. Meter Unit ConnectorC. Flanged Bolts (D = 6, L= 12)•Pull the upper fairing outward to clear thestoppers on both sides.•R

22 PREPARATION•Start the engine and run it for several minutesat idle speed. Stop the engine, then wait sev-eral minutes until the oil settles.•With t

PREPARATION 23Throttle Grip and CableThrottle Grip Free Play Inspection•Inspect the throttle grip free play. If the freeplay is incorrect, adjust the

24 PREPARATIONRear Brake Light SwitchRear Brake Light Switch Adjustment•Turn on the ignition switch. The brake lightshould illuminate when the brake p

PREPARATION 25CAUTIONWhen handling the quartz-halogenbulbs, never touch the glass portionwith bare hands. Always use a cleancloth. Oil contamination f

26 PREPARATIONFastener Check•The torque values listed are for assembly and preparation items only, see the appropriate ServiceManual for a more compre

PREPARATION 27TorqueNo. FastenerN·m kgf·m ft·lbRemarksSteering1 Handlebar clamp bolt 25 2.5 18SBrake2 Front master cylinder clamp bolt 11 1.1 97 in·lb

Table of ContentsUncrating ...3Opening Crate ...

28 PREPARATIONStandard Torque TableThis table relating tightening torque to threaddiameter, lists the basic torque for bolts andnuts. Use this table f

MODEL APPLICATIONYear Model Name2009 EX650C9F Ninja 650R, ER-6f2009 EX650D9F ER-6f ABSPart No. 99931-1507-01

UNCRATING 3UncratingOpening CrateWARNINGAlwayswear protective gloves, bootsand eye protection when uncrating toprevent injury.WARNINGBe careful not to

4 UNCRATINGParts Check•Open the parts box, and check the parts against the illustrations. There may be minor differencesbetween these illustrations an

ASSEMBLY5AssemblyHandlebarHandlebar Installation•Set the handlebar so that its punched mark isaligned with the upper rear edge of the lowerhandlebar c

6 ASSEMBLYA. Right Switch HousingB. Screw (D = 5, L = 25)C. Screw (D = 5, L = 40)Front Brake Master Cylinder•Connect the right switch housing lead con

ASSEMBLY7Cables, Harness and Hoses Routing•Check that the cables, wiring leads and hoses are routed correctly.Right Side ViewLeft Side ViewA. Right Sw